Wascomat EX-30 S and EX-50 S Betriebsanleitung

WARNING: ALL OPERATING AND MAINTENANCE PROCEDURES SHOWN ON THE NEXTPAGE OF THIS MANUAL MUST BE FOLLOWED DAILY FOR PROPER OPERATION OFYOUR WASCOMAT MAC

6Installation567125006200621Mechanical installation• Mark and drill two holes 3/8'' in (8 mm) indiameter and approximately 3 1/2''

7Fig.9Installation892500Fig.82483Electrical installationConnect L1, L2 and ground wires according tothe markings of the terminal block. The cable isto

8Installation111213162810Fig.10Fig.11Fig.12125206261641Water connectionNOTEAll plumbing must conform to national andlocal plumbing codes.Incoming wate

9Connection of external liquidsupplyRemove cover and cover support over the soapbox.Bend all the way back the metal plate incompartment 3.Pull the kno

101. Drop the knob into the larger opening in thesupply injector lid.2. Tighten securely. Do not overtighten! Do notuse pliers or other tools to tight

11InstallationLiquid feed signal connectionTo the right of the incoming power terminal blockconnection is the electrical connection block forsupplying

12Electro-Lube DispenserInstruction for setting timing onelectro-lube oil dispensingPry off the switch panel cap with a screwdriver.• Under the cap ar

13InstallationSteam connections (optional steam heating)Steam pressure required:• minimum 7 PSI• maximum: 110 PSI• recommended: 40-85 PSIA steam valve

14281719STEAM HOSE APPROVED FORmin. 0,1 MPamax. 0,8 MPaInstallation

15InstallationSteam connection (compressed air operated)The following steam pressure values apply:• min: 10 psi• max: 110 psi• recommended: 25-85 psiB

NOTICE TO: OWNERS, OPERATORS AND DEALERS OF WASCOMAT MACHINESIIIMPROPER INSTALLATION AND INADEQUATE MAINTENANCE, POOR HOUSEKEEPING AND WILLFULNEGLECT

163031Installation32163716391638Start-up and safety checklistBefore initial start-up of a Wascomat washer-extractor, the following safety checks must

17164033Function control check-out listIn the machine cylinder, you will find the warrantyregistration card, a copy of the warranty policyand other pe

18Function checksAfter installation the machine should be cleanedand an empty-machine test program withdetergent carried out. Close the door.Open the

19Safety rules• This machine is designed for water washing only.• Machines must not be used by children.• All installation operations are to be carrie

20Mechanical and electrical design2507GeneralThese machines are free-swinging models i.e. the outer drum and motor bridge aresuspended in the machine

21Mechanical and electrical designThe washing machines are controlled by a microprocessor program unit. Thisprovides several major advantages:• The co

22Mechanical and electrical design1618FrameDescriptionThe frame is constructed on the free-swinging principle, i.e. the washingdrum is freely and resi

230635Mechanical and electrical design39Drum with bearingsDescriptionThe inner drum is journalled to the outer drum by two robust bearings in abearing

24Safety locking deviceThe machine safety locking device includes a safety interlock system which preventspersonal injury through the following preca

25Rotation guardDescriptionThe rotation guard checks that the machine is completely at a standstill before the door canbe opened. When the drum has be

DO NOT ATTEMPT TO OPEN DOORUNTIL PROGRAM HAS FINISHED ANDDRUM HAS STOPPED ROTATING.WARNING !If you need to order more safety or warningsigns, call Was

26Fault locationDoor does not unlockConditions: wash program ended and drum at a standstillMeasure the voltage between the following points:1. X93:2 -

27FördröjningsenhetFunctionIf the machine has not been energised within the last three minutes, the door willremain unlocked. When the machine is ener

28LåsenhetLåsvredLåsarmD1Control unitThe control panel (1), mounted at the front, includes all components necessary for oper-ating the machine, such a

29RelaysThe FC models employ relays to control thefollowing:• switching between powder and liquiddetergent.• drain to tank.• pump from tank.• motor o

30MotorIn machines with frequency control the same motor is used for wash speed,distribution speed and extraction. The motor is located on a motor mou

31Program startThe following conditions must be fullfilled beforethe motor can start:• Motor not overloaded.• Door shut.• Go-ahead signal from program

32Mechanical and electrical designRepair instructionsOverheated motor, motor not running• Wait till motor has cooled down. Motor guardsare automatical

33Loosen the screws holding the motor mounting plate on the motor side.Lower the motor mounting plate until the correct belt tension is obtained, assh

34Mechanical and electrical designIn two cases the machine will be halted without indication:• Overvoltage in feed.• Motor and/or motor control overhe

35Mechanical and electrical design500306030749Supply injection valveConstructionThis valve has a single-inlet with three outlets,each with its own sol

41EX 12, EX 22ContentsIntroduction ... 1Technical data ...

3651Mechanical and electrical design5303080309031052Repair instructionsLimescale can block the hole in the valvediaphragm and interfere with the funct

37Mechanical and electrical design545556031103680369Inlet valve - EX22The water inlets have brass bodies with a largercross section of the outlet in o

38Mechanical and electrical design031257Soap supply boxThe three-compartment soap supply box is located at the top of the machine. Viewedfrom the fron

39031358Drain valveDescriptionThe drain valve consists of a bracket (1), onwhich are mounted the motor and gear (2) anddiaphragm (3). The rubber diaph

400149Procedure for useAll operations, including the programming of new wash programs arecarried out from the control panel on the front of the machin

41Preparation• Sort the wash according to the washinginstructions on the garment labels. Check thatthere are no foreign objects in the garments.Pull u

42015201530154Procedure°C/°FDOORLOCKPROG.INFO.DETERGENT 1DETERGENT 2DETERGENT 3DETERGENT 4DETERGENT 5FLUSHHOTWATERMOTORDRAINCLOSED6462Fig.62Fig.64Fig.

4301560155ProcedureFig.65Fig.65Fig.65Fig.66COLDWATERLOWEXTR.HEATSTARTHOLD/RAPID ADV.PROGRAM 01 HOTMAIN WASH 01 FILLING CV

4401550157Procedure6768Fig.67Fig.68LOWEXTR.HEATSTARTHOLD/RAPID ADV.COLDWATERMOTOR FLUSHDOORLOCKPROG.INFO.°C/°FDRAINCLOSEDProgrammed stopIf there is a

450158015901600161ProcedurePROG.INFO.MOTORDOORLOCKPROG.INFO.FLUSHHEATLOWEXTR.COLDWATERHOTWATERDRAINCLOSED73FLUSHMOTORCOLDWATERHOTWATERDRAINCLOSEDFig.7

10148IntroductionIntroductionThe EX-FC model washer/extractor has been developed to cover the heavy dutyrequirements of hotels, motels, nursing homes,

46Procedure74FLUSH757601637701520155COLDWATERLOWEXTR.HEATSTARTHOLD/RAPID ADV.Total timeProgram numberNumber ofprograms run0158Extract cycleFor safety

47ProcedureThe machine has two thumb wheelswitches for determining the speedfor low and high extraction.The value on these switches can bechanged whil

480164ProgrammingGeneralThe washing machine’s program operation is controlled by a microcomputerand the wash programs are stored in an electronic memo

490165ProgrammingEnter the informationtextAllocate a programnumberTurn the key to''RUN''Answer the questionsetc. . .Answer the que

50Using and old program as a backgroundIn this operation, an old program is selected as abackground for the new one. The answers to thequestions and t

51ControlsThe key switchTurn the switch to the PROGRAM position if thewash program is to be programmed or changed.If for any reason you wish to discon

52EraseThis button can be used in three different ways:• Deleting a complete program.Press ERASE when the display window displaysthe adjacent text.A w

53YES, NO, number keysThese keys are used to answer the differentquestions which are found under each sub-program. All answers must be followed bypres

54Programming a new programIf you make a mistake or get stuck, there isalways a final resort:Turn the key to the RUN position and thento PROGRAM again

55ProgrammingAnswering questionsThe general principle for answering questions isthe same for all sub-programs:• The cursor (the flashing square) is al

2Technical dataEX-12 FCDry load capacity up to 30 lbsOverall dimensions Width 870 mm 34 1/4'’Depth 900 mm 35 15/16'’Height 1302 mm 51 1/4&ap

56The following is a summary of the differentquestions that can appear under the differentbuttons.NOTE:The questions which are described do notapply t

57RefillingLEVEL RESET is value which regulates at whichlevel water is to be refilled if the water level dropswhile a wash is in progress.Example:The

58Water fillingOne or several water valves can be selected.If you decide to use hot and cold water, bothvalves will be open while filling is in progre

59Press:01960197Press:01990198110111113Programming112DrainPause with signalIf the question is answered with YES, the washingmachine will stop before t

60Press:Press:02010202114115ProgrammingProgramming complete• When ’’END OF SEQUENCE’’ appears on thethird line of the display window and allquestions

61Press:0203020402050206ProgrammingSpecial cooling valveAnswer YES is there is a separate water valve usefor cooling. If the answer is NO, the standar

62…Pulse:020702080209ProgrammingExample:• ON TIME 212-158°F (100-70°C) 8 seconds.• ON TIME 158°F (70°C) - END 13 seconds.• END TEMP. 113°F (45°C).• W

63TextEach program can be provided with two types ofinformative text:• 1. A program name which is always displayedwhen the program is selected when wa

64Press:0215Press:02160217ProgrammingTimes for normal action and gentle actionThe times for rotating and stationary drum duringnormal and gentle actio

6502180219Press:02200221Press:ProgrammingProgram namesYou can now give the program a name which willbe displayed when the program is selected duringwa

3Technical dataEX-22 FCDry load capacity up to 50 lbsOverall dimensions Width 1000 mm 39 3/8'’Depth 1102 mm 43 3/8'’Height 1412 mm 55 9/16&a

66Press:0222Press:Press:022302240167ProgrammingStarting from a previously savedprogramIf you make a mistake or get stuck, there isalways a final resor

67Press:...Press:Press:0225022602270228Press:ProgrammingThe cursor will appear on the first line of this sub-program.Use EDIT UP and EDIT DOWN to move

68NumberkeysPress:ororNEJPress:KLARRA-DERAPress:FÖR-TVÄTTHUVUD-TVÄTTSKÖLJ.AV-LOPPCENTR.NED-KYLN.KLARPress:0229023002310232ProgrammingNOPROGR. MODE SEL

69Altering textThe text that is displayed when a program isselected and PROG.INFO is pressed can bealtered.Go to the position between two sub-programs

70Service informationService informationThe machine's electrical power connection cable shall be provided with a safety groundto avoid breakdowns

71MaintenanceMaintenancePreventive maintenance has been reduced to aminimum by the careful design of reliablecomponents and material.However, the foll

72Trouble-shooting16422501Trouble-shootingIf machine does not startA Check circuit breaker in the power feed line tothe machine.B Check door safety sw

73Trouble-shootingIf machine does not extractA Check for fault indication on display (see underthe heading "Service Information").If motor d

74Trouble-shooting250425051622If machine runs slowly on wash speed or thereis a slapping or thumping noise.A Replace V-beltsIf a metallic noise can be

75Trouble-shooting16231643If there is leaking around the glass.A Re-cement glass in door gasket, if worn.Replace door gasket if worn.If water does not

4Technical dataOutline and dimensionsA 870 34 1/4 1000 39 3/8B 1302 51 1/4 1412 55 9/16C 913 36 1102 43 3/8D 792 31 3/16 906 35 3/32E 121 4 3/4 196 7

76Trouble-shooting25082502If water continues to fill without stopping.A Check for incorrect programming.B Check hose attached to level control unit on

77If machine vibrates excessively.A Check the out-of-balance detector switch.B Check the shock absorbers and the springs ofthe drum suspension.If safe

5234124712481249InstallationInstallationThe machine is delivered with expansion boltsand other items packed inside the drum.Shipping securitiesThe mac